The Truth About Lean, 5S, and Kaizen
So much has been written about Lean Manufacturing initiatives, 5S organizational adjustments and efficiencies modeling, and Kaizen "Events" as they are called. What precisely is this momentous event supposed to be, and the benefits derived long-term? An assortment of talented firms conduct instruction in these various techniques, each one with a slightly different flavor to it, perhaps customized to fit an overseas facility versus an domestic operation. Some programs foster consistency, while others do not. Many Lean/5S initiatives are downright ridiculous.
We take the mystery out of these disciplines, trace their roots to earlier problem-solving that may not be relevant today, and sort out fact from fiction regarding what of it makes sense in the 21st century organization.
